From industrial baskets to carts, racks, and material handling systems, handles are one of the most important touchpoints for workers. The right handle design can improve ergonomics, enhance durability, and ensure products can withstand demanding daily use. At Salco Engineering, we specialize in producing custom wire handles—also known as wire form handles—that are precision manufactured to meet the specific needs of industrial applications. Using advanced technology such as CNC wire forming, we deliver handles that combine strength, precision, and usability across industries including automotive, aerospace, food processing, and healthcare.
The Importance of Custom Wire Handles in Industrial Design
In many industrial environments, standard off-the-shelf handles do not provide the level of performance or customization required. Custom wire handles are engineered to match the exact specifications of your equipment, ensuring a perfect fit and long-lasting reliability. Whether they are used on stainless steel carts, storage racks, or precision baskets, handles play a critical role in worker safety and product usability.
- Provide ergonomic grip and comfort for operators
- Enhance safety by reducing strain and improving control
- Offer durable solutions that stand up to industrial environments
- Enable full customization in size, shape, and coating
Wire Form Handles: Versatile and Durable Solutions
Wire form handles, made from bent and welded steel wire, are highly versatile and can be applied across a wide range of products. These handles are commonly integrated into industrial wire baskets, dunnage systems, and storage racks. Because wire can be formed into nearly any shape, manufacturers can design handles that meet specific ergonomic or space-saving requirements.
Steel wire handles are particularly well-suited for applications that demand durability. With options like stainless steel or powder-coated carbon steel, wire form handles can resist corrosion, withstand heavy use, and maintain their strength over years of operation.
CNC Handles: Precision for Industrial Applications
Salco Engineering employs CNC wire bending technology to manufacture CNC handles with precision and repeatability. CNC (computer numerical control) allows us to bend steel wire into exact shapes, ensuring that every handle meets tight tolerances and consistent specifications. This precision is critical in industries where reliability and uniformity are essential, such as automotive and aerospace manufacturing.
Advantages of CNC Wire Handles
- High repeatability across large production runs
- Consistent quality and dimensional accuracy
- Ability to create complex or unique handle geometries
- Reduced waste and faster production times
By using CNC technology, Salco can provide not only standard wire form handles but also advanced solutions such as CNC steel handles designed to withstand demanding environments.
Applications of Custom Wire Handles
Material Handling Equipment
Custom wire handles are commonly integrated into material handling products such as automotive carts, heavy-duty racks, and baskets. These handles improve maneuverability and ergonomics, making it easier for workers to move equipment and parts safely throughout a facility.
Medical and Cleanroom Solutions
In medical and pharmaceutical applications, stainless steel wire handles are used on medical baskets and racks that require frequent sterilization. The smooth surfaces and corrosion resistance of stainless steel make these handles ideal for cleanroom and sterile environments.
Food and Beverage Processing
Wire form handles are widely used in food processing baskets, trays, and racks. Stainless steel construction ensures compliance with hygiene standards, while ergonomic designs allow for safe handling during cleaning, cooking, and storage processes.
Aerospace and Automotive Industries
Both aerospace and automotive manufacturers require durable and precise handles for specialized equipment. CNC wire handles ensure the reliability and strength needed for high-stakes manufacturing environments where worker safety and product integrity are critical.
Coating and Finish Options for Steel Wire Handles
To maximize performance, custom wire handles can be finished with various coatings to meet specific environmental or operational needs:
- Stainless steel for corrosion resistance and hygiene
- Powder coating for added durability and color customization
- Nylon or plastisol coating for comfortable, ergonomic grip
- Zinc plating for enhanced rust resistance in high-moisture settings
These finishing options allow manufacturers to match the handle design to the unique requirements of their application, whether for heavy-duty industrial carts or lightweight storage systems.
Prototyping and Customization
At Salco Engineering, we understand that no two facilities operate the same way. That’s why we offer full customization and prototyping services for wire form handles. Our design team uses SolidWorks and advanced prototyping technology to create models and test designs before full-scale production. This ensures that the final CNC wire handles fit perfectly and meet all functional requirements.
Why Choose Salco for Custom Wire Handles?
With over 60 years of expertise in material handling and custom fabrication, Salco Engineering has become a trusted partner for industries that demand precision, quality, and durability. Our capabilities in CNC wire bending, finishing, and prototyping allow us to produce steel wire handles that stand up to the most challenging industrial applications.
- Decades of experience in custom wire forming and CNC manufacturing
- Proven success in industries ranging from automotive to food processing
- Commitment to ergonomic design and worker safety
- Customizable solutions that reduce downtime and increase efficiency
Contact Salco for Your Next Project
Custom wire handles are more than simple add-ons—they are essential components that impact safety, efficiency, and product longevity. Salco Engineering delivers wire form handle solutions designed specifically for the needs of industrial facilities. If your business requires durable CNC steel handles, ergonomic wire form handles, or fully customized handle solutions, we’re here to help. Request a quote today and discover how Salco Engineering can provide precision-manufactured handles that enhance your operations and deliver long-term value.