Custom wire products are essential components in many industries, from automotive to aerospace to medical equipment. They are used in a wide range of applications, from simple wire forms to complex wire mesh baskets. When it comes to creating custom wire products, choosing the right materials is critical to ensure the functionality, durability, and safety of the final product. In this guide, we’ll take a look at some of the key factors manufacturers should consider when choosing materials, including specific materials as well as coating and finishing options.

Functionality and Performance

One of the primary considerations when selecting materials for custom wire products is functionality and performance. The material used must be able to perform its intended function without failing, breaking, or degrading over time. This is especially important for wire products used in critical applications, such as medical equipment or aerospace components.

Stainless steel is a popular material choice due to its strength, durability, and resistance to corrosion. Basic carbon steel is also commonly used for its strength and affordability. Galvanized steel can provide additional corrosion resistance and is often used in outdoor applications.

In addition to material choice, coating and finishing options can also impact functionality and performance. Electropolish is a popular finishing option for stainless steel wire products, as it provides a smooth, polished surface that is easy to clean and reduces the risk of contamination. Powder coat is another option for coating wire products, providing additional protection against corrosion and wear.

Durability of Custom Wire Products

Another key factor to consider when choosing materials for custom wire products is durability and longevity. The materials used must be able to withstand the stresses and strains of regular use without breaking, deforming, or deteriorating over time. Durability is especially important for wire products that will be subject to frequent or heavy use, such as wire mesh baskets used in industrial settings.

Stainless steel is a durable and long-lasting material choice for wire products, as it can withstand high temperatures, corrosion, and wear. Basic carbon steel is also a durable option, though it may require additional coating or finishing options to protect against corrosion. Galvanized steel can provide additional durability and resistance to corrosion.


Cost is another important consideration when selecting materials for custom wire products. While it’s important to choose materials that are functional and durable, it’s also important to keep costs in mind. The materials used must be affordable and cost-effective, especially for high-volume manufacturing.

Basic carbon steel is a cost-effective material choice for wire products, providing strength and durability at an affordable price point. Galvanized steel is also a relatively affordable option, providing additional corrosion resistance. Stainless steel can be a more expensive material choice, but its durability and resistance to corrosion may justify the higher cost.

Custom Wire Products at Salco

Choosing the right materials for your wire part is essential to ensure functionality, durability, and safety. Manufacturers must consider factors such as functionality and performance, durability and longevity, cost, availability, and sustainability when selecting materials for their custom wire products. Stainless steel, basic carbon steel, and galvanized steel are popular material choices, and coating and finishing options such as electropolish and powder coat can enhance functionality and performance. At Salco Engineering, we specialize in custom wire forming services and offer a range of materials and finishing options to create high-quality wire products that meet the unique needs of our clients. Contact us today to learn more about our wire forming services and how we can help with your next project.