In manufacturing and warehousing environments, material handling efficiency is one of the keys to productivity and profitability. Among the many tools designed to improve workflows, Flat Expanded Metal Baskets (also called FEM Baskets) stand out as versatile, durable, and space-saving solutions. Engineered for strength while remaining lightweight, these stackable baskets offer manufacturers and warehouse operators a cost-effective way to handle, store, and transport parts with ease.

What Are Flat Expanded Metal Baskets?

Flat Expanded Metal Baskets are constructed using sheets of expanded metal formed into rigid, open-grid patterns. This design creates a lightweight yet strong structure ideal for handling bulk parts, precision components, or delicate items that require airflow during washing or finishing. Unlike solid bins, the mesh-like design of stacking baskets promotes cleanliness and visibility while ensuring long-lasting durability in heavy-duty environments.

At Salco Engineering & Manufacturing, we specialize in designing custom wire baskets and FEM Baskets tailored to the unique needs of industries such as automotive, aerospace, food processing, and general manufacturing.

Benefits of FEM Baskets in Manufacturing and Warehousing

Stackable Design for Space Efficiency

One of the greatest advantages of Flat Expanded Metal Baskets is their stackable design. By stacking baskets vertically, facilities can optimize floor space and reduce clutter, which is especially important in areas where storage is limited. These baskets are engineered to nest securely, providing stable stacking without risking damage to parts or compromising safety.

Strength and Durability

FEM Baskets are designed to withstand the rigors of demanding environments. Built from high-quality steel, they can handle heavy loads while resisting bending, breaking, or deforming. This durability makes them a superior option compared to plastic containers, which often degrade under heat, weight, or chemical exposure.

Improved Workflow and Handling

Stackable baskets enhance workflow by simplifying how parts move from one stage of production to another. Whether transporting components on the assembly line or organizing items in a warehouse, FEM Baskets make material handling smoother and more efficient. Their lightweight design allows for easier lifting and maneuverability, reducing strain on workers while improving overall productivity.

Cleanliness and Airflow

In industries such as automotive and medical manufacturing, maintaining cleanliness is essential. The open mesh of Flat Expanded Metal Baskets allows cleaning solutions, air, or water to flow freely through parts during washing, rinsing, or drying processes. This design helps manufacturers maintain technical cleanliness standards and ensures that delicate components remain free from contaminants.

Applications of Flat Expanded Metal Baskets

  • Automotive manufacturing: Transporting gears, valve bodies, and other precision parts safely across the assembly line
  • Warehousing and distribution: Organizing bulk parts, hardware, or tools in stackable baskets that maximize storage capacity
  • Food processing: Using stainless FEM Baskets for hygienic handling, cooling, or washing of products
  • Aerospace: Protecting high-value components during handling and cleaning stages

Salco has decades of experience building custom stainless steel baskets for industries where both strength and precision are essential. Our FEM Baskets are engineered with your exact application in mind, ensuring consistent performance and efficiency.

Customization Options for Stacking Baskets

No two operations are exactly alike, which is why Salco offers complete customization for Flat Expanded Metal Baskets. Options include:

  • Custom dimensions to fit your specific parts or facility layout
  • Stackable features designed for stability and compact storage
  • Protective finishes such as zinc plating, powder coating, or nylon coatings
  • Ergonomic handles for safer lifting and handling
  • Dividers or inserts to keep parts separated and protected

Our design team uses SolidWorks and 3D prototyping to ensure your stacking baskets meet exact requirements before production begins. This process reduces costs, minimizes errors, and ensures your final product integrates seamlessly into your workflow.

Why Choose Salco for FEM Baskets?

With more than 60 years of experience in custom steel fabrication, Salco Engineering & Manufacturing has the expertise to deliver Flat Expanded Metal Baskets built for performance, reliability, and long-term value. Our baskets are trusted by leading manufacturers across the country because we prioritize precision, quality control, and customer satisfaction. Whether you need a single prototype or high-volume production, our team is dedicated to providing solutions that support your success.

Enhance Your Operations with Flat Expanded Metal Baskets

Flat Expanded Metal Baskets are more than just containers—they are essential tools for optimizing manufacturing and warehousing processes. Their stackable design, durability, and customizable features make them indispensable for companies seeking efficient and reliable material handling solutions. By investing in high-quality stacking baskets, businesses can streamline workflows, improve storage efficiency, and reduce long-term costs.

Request a free quote today to learn how Salco’s custom FEM Baskets can be designed to meet your exact needs. Our experts will work with you to engineer stacking baskets that elevate your production process and deliver lasting value for your facility.